Gasboy Site Controller III Start-Up Manual de usuario

CFN SeriesSite Controller III Start-UpManualMDE-4375(formerly C35886)

List of FiguresPage viii MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005Figure 12-6: Example of REM PRO;A Command. . . . . . . . .

Start-up CommandsPage 88 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 8 Type LO PR;IC to load the system’s fuel price codes and

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 89Start-up CommandsCard Authorizations, Limitations1 Type LO A;IC to load th

Start-up CommandsPage 90 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Figure 12-20: Example of LO CR;IC Command with Prompts4If

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 91Start-up CommandsFigure 12-23: Example of LO IN;C Command with Prompts3Typ

Start-up CommandsPage 92 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Figure 12-27: Example of E PU;I Command3Type E RE;I to en

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 93Start-up Commands3 If you wish to load a shift other than shift one, type

Start-up CommandsPage 94 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Figure 12-35: Example of LO V;IC Command with PromptsRese

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 95Start-up CommandsDiagnostics and History1 Type RE DI;I to set the diagnost

Start-up CommandsPage 96 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Verification and Backup1 Verify all data is loaded correc

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 97Start-up CommandsRelease, Applications, and System DataNote: Before trying

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page ixList of FiguresFigure 12-30: Example of RE TO;A Command with Prompt . . .

Start-up CommandsPage 98 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 SC III/POS WS SetupBecause a demo MASTER.PLU file exists

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 99Start-up CommandsThis command copies the site configuration (pumps, produc

Start-up CommandsPage 100 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 101Customer Training13 – Customer Trainingq Identify for the terminal operat

Customer TrainingPage 102 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 q For systems with a Profit Point console, demonstrate t

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 103Customer Trainingq Demonstrate how to clean the disk drive using the GASB

Customer TrainingPage 104 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 105Finish Start-up14 – Finish Start-up1 Be sure customer has current backup

Finish Start-upPage 106 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 6 Turn over the keys and test cards for the system, and th

Sample FormMDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page S-Form-1Gasboy Motor Fuel Management SystemSample FormSample Form

List of FiguresPage x MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005

Gasboy Motor Fuel Management SystemPage S-Form-2 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Sample FormSample FormSample Form

Sample FormMDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page S-Form-3Gasboy Motor Fuel Management SystemSample FormSample Form

Gasboy Motor Fuel Management SystemPage S-Form-4 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Sample FormSample FormSample Form

Sample FormMDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page S-Form-5Gasboy Motor Fuel Management SystemSample FormSample Form

Gasboy Motor Fuel Management SystemPage S-Form-6 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Sample FormSample FormSample Form

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page Form-1Gasboy Motor Fuel Management SystemGasboy Motor Fuel Management System

Gasboy Motor Fuel Management SystemPage Form-2 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Gasboy PC Polling Packages Only3. S

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page Form-3Gasboy Motor Fuel Management System5. BREAKER NUMBERS6. SYSTEM ENVIRON

Gasboy Motor Fuel Management SystemPage Form-4 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 9. DC POWER10. SYSTEM APPROVALS11.

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page Form-5Gasboy Motor Fuel Management System14. SITE LAYOUT (include wiring dis

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 1Starting a Site Controller III System1 – Starting a Site Controller III Sys

Gasboy Motor Fuel Management SystemPage Form-6 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page Warranty-1WarrantyWarrantyGeneral Statements:Gasboy International LLC. warra

WarrantyPage Warranty-2 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page A-1Appendix: Trademark Information15 – Appendix: Trademark InformationThe fo

Appendix: Trademark InformationPage A-2 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005

IndexMDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page Index-1Symbols;I Option 83AAddress 3CCAUTION 6, 29, 31, 43, 52, 94, 103;

IndexMDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page Index-2WWARNING 51, 63, 64WorksheetMASTER.PLU File (Dept Entry) 18MASTER

© 2005 Gasboy International Inc.7300 West Friendly Avenue • Post Office Box 22087Greensboro, North Carolina 27420Phone (336) 547-5000 • http://www.g

Starting a Site Controller III SystemPage 2 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 See your GASBOY representative for inf

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 3Starting a Site Controller III SystemFilling Out the Start-Up FormA sample

Starting a Site Controller III SystemPage 4 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 5Site Information2 – Site InformationBefore the Site Controller III system i

Site InformationPage 6 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Note: If your site uses Tokheim® DPTs, 2-wire communication

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 7Site Information3. Receipt Messages(Reference: Site Manager’s Manual: LO H

Computer Programs and DocumentationAll Gasboy International Inc. computer programs (including software on diskettes and within memory chips) and docu

Site InformationPage 8 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 4. Broadcast Messages(Reference: Site Manager’s Manual: LO

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 9Site Information6. Load Fuel Inventory(Reference: Site Manager’s Manual, LO

Site InformationPage 10 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 8. Load Prices(Reference: Site Manager’s Manual, LO PR com

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 11Site Information9. Load Fuel(Reference: Site Manager’s Manual, LO F comman

Site InformationPage 12 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 10. Load Pumps(Reference: Site Manager’s Manual, LO PU com

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 13Site Information12. Load Tax(Reference: Site Manager’s Manual, LO TAX comm

Site InformationPage 14 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 16. Load Remote Host Phone Number(Reference: Site Manager’

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 15Site Information18. Load Merchandise Prods/Depts(Reference: Site Manager’s

Site InformationPage 16 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 20. Load Price Lookup(Reference: Site Manager’s Manual, LO

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 17Site InformationFloor = corresponds to $MIN price on site controller. See

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page iTable of ContentsTable of ContentsList of Figures viiStarting a Site Contr

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 18Worksheet for MASTER.PLU File (Dept Entry)Dpt #Grp #Vnd # DescriptionCeilin

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 19Worksheet for MASTER.PLU File (UPC Entry)UPC #Dpt #Stock #Grp #Vnd # Descri

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 20Worksheet for MASTER.PLU File (Stock Entry)Stock #Dpt #Grp #Vnd # Descripti

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 21Site Information22. Profit Point Default KeyboardThis drawing shows the de

Site InformationPage 22 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 23. Worksheet for Pump/CRIND® Device - PC Interface (if us

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 23Site Information24. Worksheet for Pump/CRIND® Device - Current Loop Interf

Site InformationPage 24 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 25Begin Start-Up Form3 – Begin Start-Up FormParts 1 through 6This section co

Begin Start-Up FormPage 26 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 3. SYSTEM DESCRIPTIONPUMP #: Indicates the pump number.

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 27Begin Start-Up Form5. BREAKER NUMBERSIndicate the breaker number for each

Table of ContentsPage ii MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005Jumpers & Switch Settings 33Site Controller COMM CPU

Begin Start-Up FormPage 28 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 29Physical System Layout4 – Physical System LayoutWhen verifying physical sy

Physical System LayoutPage 30 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Island Card Reader Assembly1 Verify that the island

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 31Physical System LayoutCheckpoint Console (Optional)1 Verify that the Check

Physical System LayoutPage 32 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Profit Point Console or SC III/POS WS (Optional)1 Ve

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 33Physical System LayoutTank Monitoring System (Optional)1 Verify that the t

Physical System LayoutPage 34 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Electronic PumpsAll electronic pumps must be install

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 35Jumpers & Switch Settings5 – Jumpers & Switch SettingsThis section

Jumpers & Switch SettingsPage 36 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Switches, S1 and S2Switch S1 - PC IRQIndicate

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 37Jumpers & Switch SettingsSite Controller Memory I/O BoardFigure 5-2: S

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page iiiTable of ContentsReader Entries and Fuel Point . . . . . . . . . . . .

Jumpers & Switch SettingsPage 38 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Switch S2Pump Control UnitFigure 5-3 shows th

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 39Jumpers & Switch SettingsPump Control EXPMUX CPU Board1 Unlock and ope

Jumpers & Switch SettingsPage 40 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 The chart on the right gives the switch setti

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 41Jumpers & Switch Settings10 The settings for switch bank SC (1 through

Jumpers & Switch SettingsPage 42 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Pump Control I/O Printed Circuit BoardThe Pum

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 43Jumpers & Switch Settings3 Pulse Connection: Verify that the K1 throug

Jumpers & Switch SettingsPage 44 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Island Card ReaderDIP SwitchesThe island card

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 45Jumpers & Switch SettingsDiagnostic tests can be started by keeping th

Jumpers & Switch SettingsPage 46 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 RS-232/RS-485 ConverterThe following chart sh

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 47Jumpers & Switch SettingsFuel Point ReaderThe switches on the Fuel Poi

Table of ContentsPage iv MDE-4375 CFN Series Site Controller III Start-Up Manual · June 20058. SYSTEM POWER . . . . . . . . . . . . . . . . . . . . .

Jumpers & Switch SettingsPage 48 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Switch SW1Pumps and DispensersIf you are usin

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 49System Power6 – System Power1 Verify that the AC power for the CFN Series

System PowerPage 50 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Figure 6-1: AC Output ReceptacleMeasureRangeFrom ToHot Neutral

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 51Pump/Dispenser Manual Test7 – Pump/Dispenser Manual TestVerify General Gui

Pump/Dispenser Manual TestPage 52 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 3 Turn the AC power and battery power switches,

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 53Component Power-Up and Configuration8 – Component Power-Up and Configurati

Component Power-Up and ConfigurationPage 54 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Standalone Receipt Printer (optional)L

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 55Component Power-Up and ConfigurationTo configure the console:1 Turn the ke

Component Power-Up and ConfigurationPage 56 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Configuring the Profit Point ConsoleAc

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 57Component Power-Up and ConfigurationHardware ConfigurationType 2 (or H) an

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page vTable of Contents

Component Power-Up and ConfigurationPage 58 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Okidata Printer/LoggerThe following pr

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 59Component Power-Up and ConfigurationRemote Terminal SetupThe CFN remote po

Component Power-Up and ConfigurationPage 60 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 61DC Power Measurement and Adjustment9 – DC Power Measurement and Adjustment

DC Power Measurement and AdjustmentPage 62 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 5 Measure the +12 VDC between the red (

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 63DC Power Measurement and Adjustment5 Reconnect the two connectors on the p

DC Power Measurement and AdjustmentPage 64 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Checkpoint Console+5 VDC Measurement1 T

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 65DC Power Measurement and Adjustment6 Disconnect the meter probes.7 Turn th

DC Power Measurement and AdjustmentPage 66 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Fuel Point Reader (FPR)+5 VDC Measureme

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 67DC Power Measurement and AdjustmentProfit Point ConsoleThere are no DC pow

Page vi MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005

DC Power Measurement and AdjustmentPage 68 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 69Communication Tests10 – Communication Tests1 Verify that the external comm

Communication TestsPage 70 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Site Controller III or Remote Terminal1 Verify that the

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 71Communication TestsModemIf modem is not supplied by GASBOY, it must be set

Communication TestsPage 72 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Tank Monitor (Serial Port)If you have a tank monitor co

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 73Communication TestsFigure 10-1: Sample of Creating TMTST.CMD File for TLS-

Communication TestsPage 74 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 75Pump/Dispenser Automatic Test11 – Pump/Dispenser Automatic TestThe automat

Pump/Dispenser Automatic TestPage 76 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Island Card Reader - Pump Activation Test (op

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 77Pump/Dispenser Automatic TestCheckPoint - Postpay Pump Activation Test (op

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page viiList of FiguresList of FiguresFigure 2-1: Check Point Default Keyboard .

Pump/Dispenser Automatic TestPage 78 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 4 Press PAYABLE until sale is selected in pul

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 79Pump/Dispenser Automatic TestFuel Point Setup for Ground Loop FuelingThis

Pump/Dispenser Automatic TestPage 80 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Reader Entries and Fuel PointIf your system w

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 81Pump/Dispenser Automatic TestFuel Point - Gate Activation TestThis test sh

Pump/Dispenser Automatic TestPage 82 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 83Start-up Commands12 – Start-up CommandsUse the following commands to set u

Start-up CommandsPage 84 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 3 Type AD SIG and press RETURN to add users who are autho

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 85Start-up Commands2 Type LO ME;IC to load into the system the broadcast mes

Start-up CommandsPage 86 MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 3 Type LO IN;C to load inventory amounts and reorder leve

MDE-4375 CFN Series Site Controller III Start-Up Manual · June 2005 Page 87Start-up Commands5 Type LO TA;C to load the system’s initial quantity, pro