Gasboy Atlas Start-up manuales

Gasboy Atlas Start-up Manual de usuario (230 paginas)

Marca: Gasboy | Categoria: Hardware | Tamaño: 11.77 MB |

Inglés

Tabla de contenidos

Start-up/Service Manual

1

Approvals

2

Trademarks

2

Table of Contents

3

Index Index-1

7

1 – Read This First

9

Who Must Use This Manual

10

Service Protocol

10

Related Documents

11

Abbreviations and Acronyms

12

Common Terms Used

13

DEF Special Considerations

14

Troubleshooting DEF Freeze

15

If DEF Freezes

16

Model Information

18

Atlas Model Number Table

21

Options Overview

23

In an Emergency

26

Hazards and Actions

27

Important Safety Information

28

3 – Start-up Procedures

29

Start-up Checklists

30

TURN OFF ENGINE

33

Total Sale

34

Configuring 9800 Series

35

C06500-C06503)

36

Configuration Steps

37

ATC Setup

42

Programming 8800 Series Units

43

AT_PumpPCA_controller

44

Manager Keypad Details

45

Programming Errors

45

Display Conventions

46

Level 1 Programming

47

Command Code 1: Program PPU

48

Level 2 Programming

50

2 Press 10

51

3 Press Function #

51

4 Press Configuration #

51

Level 3 Programming

54

Function

55

ATC Programming

56

Displaying Pump Totals

57

Error Codes and Descriptions

58

Programming 8700 Series Units

59

Range Arm

60

Range Arm Locator

60

Electronics Highlights

61

Retail Parts by Name

62

Retail Parts by Number

63

Commercial Parts by Number

64

About Service Procedures

68

Preparing for Service

69

Preventing ESD

69

Hazardous Materials

70

Manager’s

71

Atlas 9800 PCAs

72

U8 Programmed IC

73

(Software)

73

Atlas 9800 Parts

85

Figure 5-23: LED Indicators

89

Board (M06587A001)

94

Jumpers JP4 and JP5

95

Configurations

95

Drive Board (M06587A001)

96

AT_PumpPCA_interface

97

AT_ATC_GR4

100

ATC T-Meter Module PCA

102

PCA Connections and Cables

102

Power Supplies

106

M04658A001 Cable

107

M04659A001 Cable

107

Figure 5-40: M04658A001 Cable

107

Main Power Supply (T19868-G1)

108

M04956A001 and Two Relays

109

Q10131-03 Fuse

110

About Displays

110

Grade 2 B-Side

111

Service Tips

112

About Standard Pulsers

113

Pulser Drive Assembly

114

About Ultra-Hi Pulsers

115

Introduction

121

2-stage Solenoid Valve

122

Figure 6-2: CFT Meter

123

General Service Procedures

124

Before Beginning

126

After Repairing

126

Pipes and Hydraulic Plumbing

127

Torque Specifications

128

Purging Air from System

129

Amount to Purge at Nozzle

130

Using Nozzle to Purge Unit

131

Purging Air in DEF Systems

132

Measuring Flow Rate

133

Measuring Pressure and Vacuum

134

For Dispensers

135

For Self-contained Pumps

136

Reaching Required Flow Rate

138

Measuring Vacuum for Pump

139

About Vacuum Readings

139

Measuring Dry Vacuum for Pump

139

Acceptable Range Tables

141

Meter Calibration

142

IMPORTANT INFORMATION

143

Locking Pin

144

0. PERCENT

145

0.0 PERCENT

145

0.00 PERCENT

145

About Meters

146

CFT/E85 Meters

147

Repairing CFT/E85 Meters

148

After Repairing Meters

149

Replacing Piston Cups

151

Seal Cap

153

Screws (3)

153

LC Meters

154

Removing/Replacing LC Meters

155

Coriolis Meter

155

Electronics Module

156

(M10006B501)

156

Meter Programming Chip

156

Filters and Strainers

157

Servicing Filters

158

Installing New Filters

159

About Strainers

160

DEF Strainer

160

Servicing Strainers

160

Hanging Hardware

161

Hose Retrieval Mechanisms

162

Replacing Hoses

162

Flow Restrictors

163

Breakaway Valves

164

Resetting Breakaways

165

Pumping Unit

170

Draining GPU

171

Removing PCV

174

XU2A Pumping Unit for 9850K

178

Draining Pump

179

Pump Relief Valve

179

Setting Relief Valve

180

Adjusting Relief Valve

180

Pump Lubrication

180

Recommended Grease

180

Sump for 9850K

181

Pump Motor

182

Belts and Pulleys

183

Belt Adjustment

184

Solenoid Valves

185

Rebuilding or Replacing

186

Troubleshooting

188

Service Steps

188

Meter Check Valve

189

Shear Valves

190

°F (-25°C). A T-52A

192

Mechanical Computers

193

DEF Nozzle

194

7 – Troubleshooting Tables

195

Electronic Units)

196

Sample Troubleshooting Form

197

Priority Codes

198

Table 1:

198

Communications to Console

198

Table 4: Error Codes 10-44

201

8 – Wiring and Configuration

205

Preventive Maintenance

215

Performing Inspections

216

General Inspections

217

Component Inspections

217

Replacements and Adjustments

218

Preserving Finish

219

Preventive Maintenance Table

220

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